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Broken timing belt - EA 82 L series wagon

Posted: Tue Dec 22, 2009 11:42 am
by silversubiowner
Hey all,

Just broke front-right timing belt on EA82 L-series wagon :(

Has anyone else done the same, and if so was it difficult to replace?

Cheers

Posted: Tue Dec 22, 2009 11:44 am
by Captain Obvious
yes and no its not hard to fix, go get manual from the auto store, its tells you what to do in it.

bryan

Posted: Tue Dec 22, 2009 12:55 pm
by Matt

Posted: Tue Dec 22, 2009 1:15 pm
by AlpineRaven
it would be good idea to change both side timing belts, its not hard to do if you know how to use your tools well.
cheers
AP

Posted: Tue Dec 22, 2009 1:19 pm
by TOONGA
heres the engine section as a word document

http://rapidshare.com/files/324197505/e ... egorys.doc

TOONGA

Posted: Tue Dec 22, 2009 2:44 pm
by El_Freddo
And replace the idler and adjustment pulleys as they may sieze with the new belts causing the same problem...

Its fiddly but can be done at home, just follow any instructions and post the problems you can't solve ;)

Cheers

Bennie

Posted: Tue Dec 22, 2009 6:41 pm
by steptoe
"as they may sieze" ??? I think Bennie says this from experience, and take note of the low torque setting for these tensioner bolts

Posted: Tue Dec 22, 2009 9:32 pm
by El_Freddo
Yeah sorry, I didn't proof read that one and was typing in a hurry (was micro sleeping :()

Pretty much comes down to my experience of one seized tensioner pulley:

The Culprit:

Image

Image

The mess - that melted belt had really stuck to everything else!

Image

^ That happened the day before I was meant to be heading to the murray :( All fixed now though - got an EJ :twisted:

Cheers

Bennie

Posted: Wed Dec 23, 2009 3:24 am
by tony
remove radiator
remove timing covers
no need to remove all the other stuff, the book goes overboard. set up new belts as shown in book.
good idea to replace crankshaft oil seal, oil pump oil seals (2 of) ,and check out water pump while you have it all off.

Cheers all

Posted: Wed Dec 23, 2009 4:44 pm
by silversubiowner
Gregory’s manual is indeed comprehensive; so I'll take your advice Tony and remove radiator and timing covers (also fan, and main and airconditioning belts). I'll let u all know how it goes!

Cheers for the help all.

Posted: Thu Dec 24, 2009 1:16 am
by tony
Sorry mate forgot to mention belts, thought it was obvious.
if you have air con you will need to pull the bolts on that to get the water pump off, as there is a small water hose under it from the top of the water pump, it springs leaks and is an absolute sod to get at so replace it now.sit the air con compressor on the side.
the fan bolts are about 10mm and are a bit awkward to get at, best to reach from under the car, remove the radiator surround,if there is not air con there is a bit more room to get at stuff and you can reach the bolts from the front after removing the radiator.
do both timing belts although the engine is non interference and will not damage when belt breaks it is a nuisance when they do break so might as well fit now.

Posted: Thu Dec 24, 2009 2:10 pm
by steptoe
if you have fixed fan on water pump, i found the shaft has a 22mm flat to use a 22mm open end spanner to hold fan in place to undo the 10mm nuts on fan