urgenent help(bullbar)

camo85 · Post by **camo85** » Mon Sep 08, 2008 5:48 pm

does anyone have any solutions to broken spot welded nuts down the chasis rails were the bullbars connect on brumby the wrap around type bars

cheers
camo

chubby37 · Post by **chubby37** » Mon Sep 08, 2008 5:54 pm

weld a wire to the nut...push it back in and put the bolt in and tighten up...if there is room to do it with bar off and reach it with a welding rod you can reweld it..other option is to cut open the boton of the rail...weld the nut back in place and re-weld the rail....no real easy fix

Suby Wan Kenobi · Post by **Suby Wan Kenobi** » Tue Sep 09, 2008 10:06 pm

I thought the nuts where on the rails for the bar?

Matt · Post by **Matt** » Wed Sep 10, 2008 7:56 pm

I believe you can hold you tongue right with a suitable spanner, i would off you a hand but i am going down the sunny coast on friday morning and madly backing.. etc. If you get stuck and can wait until Tuesday i might be able to give you a hand then.

SubaRute · Post by **SubaRute** » Wed Sep 10, 2008 8:11 pm

weld 2 nuts to a plate,slide the plate inside the chasis rail,tec screw the plate to the rail from the outside then bolt the bar back on.

just another solution

Jimmy G · Post by **Jimmy G** » Wed Sep 10, 2008 8:14 pm

I had same problem - two welded nuts broke off inside the chassis rail & were about 25cm from open end. I used a lot of magic words & made reference to the fact that the parents of my Brumby never were married.........then I put a loop of ribbon (like used for a present) through the bolt hole, stuck a bent coat hanger down the chassis rail & pulled out the ribbon (holding the other end of the ribbon of course) . I tied the ribbon around the thread of a high tensile bolt (with washer already in place ) and pulled the bolt down the chassis rail with the ribbon .... & out popped the thread through the bolt hole. So it was easy to put a washer & nut on the thread & tighten it up (I needed multigrip to hold one of them)
One day , when the car is wrecked, I hope the wrecker looks at it & wonders how anyone put a bolt so far down inside the chassis rail.

camo85 · Post by **camo85** » Thu Sep 11, 2008 9:22 pm

thanks for all the solutions i've fixed using plate with some spot welded nuts.