How the AWD system of 4sp Autos work
Posted: Tue Dec 29, 2009 6:43 pm
This may help others understand how the AWD system of the 4EAT transmissions works that is found in all 4speed automatic transmissions fitted to Libertys, Outbacks, Impreza's and Foresters. Turbo and VTD versions are a little different as these have a planetary centre diff (kinda like a 5sp manual centre but with a variable clutch pack in place of the viscous coupling) The control side is very similar though
Ive been reading the 4EAT section of my FSM and although it described how the AWD system worked, it didnt actually stipulate under what conditions torque was sent to the rear wheels. So i decided to investigate.
I bought a Kit from Jaycar to build a Duty Cycle Meter
Once constructed, i connected it up and went for a drive.
Think of the 4EAT AWD system somewhat like the L series part time 4wd. The front wheels are always connected to the engine, but in the auto AWD, the power to the rear wheels can be varied between 5% and 95% through a solenoid which controls oil pressure to a multi plate clutch. Oil pressure is varied by varying a PWM signal from the TCU
Here my results taken on bitumen road
At idle in park = 5%
At idle in D = 40%
Cruise = 30-40%
Medium acceleration = 40-60%
Heavy acceleration from a standstill = Peaks at 95% and reduces to 60% as speed increases
I didnt notice any difference between D, 3, 2 or 1, or even Power or Hold
Now on gravel its a little different.
The TCU is very sensitive and very smart.
Under medium acceleration, it would shoot up to 95% instantly, even though i couldnt notice any wheelspin. It would then vary between 30-70% depending on the traction available.
I tried coasting in D with no throttle and slamming on the handbrake, the wheels skidded a bit but the display didnt change much from 30%
I then tried coasting, but with light throttle and slamming on the handbrake, the wheels skidded only a little and the display instantly jumped to nearly 80%
I will be doing more testing over the next few days so if you have anything you would like me to try, or any questions, just ask
Here is a short video of me driving up to an intersection, stopping, then quickly accelerating to 100Km/h (apologies for the sideways video, the display is housed in half a nokia phone charger and is mounted on the ashtray)
http://www.youtube.com/watch?v=x4k9KIH55fo
Ive been reading the 4EAT section of my FSM and although it described how the AWD system worked, it didnt actually stipulate under what conditions torque was sent to the rear wheels. So i decided to investigate.
I bought a Kit from Jaycar to build a Duty Cycle Meter
Once constructed, i connected it up and went for a drive.
Think of the 4EAT AWD system somewhat like the L series part time 4wd. The front wheels are always connected to the engine, but in the auto AWD, the power to the rear wheels can be varied between 5% and 95% through a solenoid which controls oil pressure to a multi plate clutch. Oil pressure is varied by varying a PWM signal from the TCU
Here my results taken on bitumen road
At idle in park = 5%
At idle in D = 40%
Cruise = 30-40%
Medium acceleration = 40-60%
Heavy acceleration from a standstill = Peaks at 95% and reduces to 60% as speed increases
I didnt notice any difference between D, 3, 2 or 1, or even Power or Hold
Now on gravel its a little different.
The TCU is very sensitive and very smart.
Under medium acceleration, it would shoot up to 95% instantly, even though i couldnt notice any wheelspin. It would then vary between 30-70% depending on the traction available.
I tried coasting in D with no throttle and slamming on the handbrake, the wheels skidded a bit but the display didnt change much from 30%
I then tried coasting, but with light throttle and slamming on the handbrake, the wheels skidded only a little and the display instantly jumped to nearly 80%
I will be doing more testing over the next few days so if you have anything you would like me to try, or any questions, just ask
Here is a short video of me driving up to an intersection, stopping, then quickly accelerating to 100Km/h (apologies for the sideways video, the display is housed in half a nokia phone charger and is mounted on the ashtray)
http://www.youtube.com/watch?v=x4k9KIH55fo