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Brumby clutch cable differences

Posted: Sat May 24, 2014 6:30 pm
by Silverbullet
How long should it take to change a clutch cable on a Brumby? Well I've just spent nearly 2 hours cramped and twisted under the dash and still have the original cable installed. I've had this brand new genuine clutch cable hanging around for some time now thinking I'd put it in the MY wagon but that will have L series setup, and the Brumby has had a really heavy pedal for a while so in the ute it went or so I thought, see below...

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Two very different mounting systems for the pedal end of the cable; new cable above uses a clamp type arrangement with one bolt to tie the cable down against the pedal box. Old one below uses a flange welded to the pedal box, two big washers with rubber rings squashed between them and a brake hose style spring clip slid into a slot on the end of the cable to clamp it all together. They are not interchangeable. The one I have with the spring clip is well...frustrating is not the word. Bloody nightmare more like it. Trying to squash the whole lot together tight enough to expose the slot for the clip is hard enough, but with only room for one hand to reach that area you have to somehow slide the clip in with the same hand? Forget it! :evil: Ended up cutting one of the rubber rings out and now it's back together same old cable and the pedal is like a new car! :confused:

Anyway is this cable difference a year model thing? Is the clamp style from earlier or later models? My ute is a 1984 and my 1981 wagon had the clamp style bracket for the top cable. Is it a difference between wagons and utes?

Posted: Sat May 24, 2014 7:51 pm
by RSR 555
Yeah Sam the clamp style is the early one and did suit the earlier model Brumbys too but the later ones have the clip design. You can change the pedal box to suit? if you have time and patience

Posted: Sat May 24, 2014 9:52 pm
by Nubaru
Tut, tut ! Caught out buying non genuine - same here :( . From memory the one I got is exactly the same as you show - Flexible Drive Agencies ? is for the earlier EA81 4 speeds. Another few yoga classes and you will be able to tolerate the contortions I went through to make the after market one work where one original came out. Unsure how I added some fuel hose as a spacer or something, but it all did work well after a swear session.

I had no choice, original cable snapped on me, and it seems the cable makers still choose to supply a cable to suit 1980 to 1983 model rather than 1984 to 1992 makes one wonder uhuh ?

Posted: Sat May 24, 2014 11:26 pm
by Silverbullet
Nope it was a genuine unit! I bought it a while ago, I think I must have specified 1981 year model when ordering since I planned to put it in the wags. But since my old cable now feels like a new one ( :confused: ) looks like I won't be needing a new one.

Posted: Sun May 25, 2014 1:13 am
by Subydoug
Can't help you with the cable, but a small tip for working under the dash. Pull the drivers seat out, put some padding down and lay head first lengthways In the car with your feet up on the rear window. Sounds like extra work but the seat is only held in by 4 bolts. With my impact driver I can have it out in about 2 min ;). Certainly more comfortable then contorting thru the door.

Regards

Doug