Jono's gudgeon pin removal tool plans
Posted: Tue Jul 24, 2007 11:40 pm
OK. I can only guess newer Subaru motors still use the gudgeon pin removal holes in front and rear of the block with circlips. I have found it an absolute P rick of a job to get them out. I have made a tool very cheaply.
Note: the circlips somehow wear a bit of the piston to reduce the diameter of the gudgeon pin hole jamming the pin in , as well as the carbon build up inside the fit
14mm dia mild steel rod cost $1.80
M10 1.25 intermediate tap $7.50 to suit the
old head bolt out of UFO
two big nuts (with some thread filed out) welded onto end of rod $1.20
bit of old steam pipe 150mm long
bit of pipe that just fits inside above 145mm long
2 big 30 cent washers to fit over 14mm bar, fit flush inside steam pipe and the smaller pipe just sits inside for extra weight.
The gripper bit:
The old head bolt was black like high tensile bolt. Ground the head round to fit along through gudgeon pin, then shaped half the head to clear the circlip prongs and it plops over edge of gudgeon pin.
The slide:
The 14mm rod, drill a hole in the end grain as if to hollow it out, tapped required thread to suit chosen modified head bolt.
The slide hammer:
Welded washers to each end of steam pipe and smash,smash,SMASH against the welded stopper nuts at the other end
Note: the circlips somehow wear a bit of the piston to reduce the diameter of the gudgeon pin hole jamming the pin in , as well as the carbon build up inside the fit
14mm dia mild steel rod cost $1.80
M10 1.25 intermediate tap $7.50 to suit the
old head bolt out of UFO
two big nuts (with some thread filed out) welded onto end of rod $1.20
bit of old steam pipe 150mm long
bit of pipe that just fits inside above 145mm long
2 big 30 cent washers to fit over 14mm bar, fit flush inside steam pipe and the smaller pipe just sits inside for extra weight.
The gripper bit:
The old head bolt was black like high tensile bolt. Ground the head round to fit along through gudgeon pin, then shaped half the head to clear the circlip prongs and it plops over edge of gudgeon pin.
The slide:
The 14mm rod, drill a hole in the end grain as if to hollow it out, tapped required thread to suit chosen modified head bolt.
The slide hammer:
Welded washers to each end of steam pipe and smash,smash,SMASH against the welded stopper nuts at the other end