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My new home made bike light

Posted: Sat Feb 11, 2006 9:24 pm
by tim_81coupe
As some of you may or may not know, one of my other hobbies besides Subarus is bike riding. Lately because of longer working hours and other commitments I have found it difficult to go for a ride during daytime hours.
I found my crappy $20 bike light wasn't cutting it, it runs off 2 C size batteries and has a 0.5W bulb - I'd have been far better off taping a Dolphin torch to the handlebars than using this thing! I couldn't see more than a couple of metres ahead of me with it and I like to ride fast...

My bike is a hardtail Raleigh M800, purchased about 4 1/2 years ago (yes I'm overdue for an upgrade). The chain has stretched a bit, the rear derailleur is really slack and the rubbish brakes are nearly done. But the bike has served me well.

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So, to fix the bike light problem I went straight to my trusty Google bookmark. Straight away I found the answers to my problems, and some inspiration hit.

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The light is made from a mix and match of quite a few things. The housing is a PVC pipe reducer of some description and the holder is a PVC saddle mounted to two bike light holders I had lying around. The globe is a 12V 20W MR16 type, commonly used in display case downlights and such. The switch in the back is a Hella item I had in my garage and it sits into a garden hose reducer fitting.

The battery powering this is a 12V 7 amp-hour security alarm one. It's a sealed lead acid type and I've rubber insulated it from the rear carrier in a feeble attempt to soften the shock (this bike goes offroad nearly every day).

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Future plans for the rig are to paint the housing black, add a fuse, eliminate all gaffa tape with better alternatives and maybe to add a high-beam lamp, say 50W. I'm also going to wire in a special plug to connect to my charger easily, as there is a power outlet near where I park my bike so there's no need to remove the battery.

The whole setup has increased the weight a bit on my bike, I'd say by 2kg at least, but it is worth it. And all up it owes me nearly spot on $50 ($40 for the battery!)

Posted: Sun Feb 12, 2006 2:01 am
by mattims
theres something better than gaffa tape?

Posted: Sun Feb 12, 2006 2:21 am
by AndrewT
You can fix a broken marriage with that stuff!

Posted: Sun Feb 12, 2006 1:59 pm
by SuBaRiNo
Good stuff tim.... maybe you should fuse it sooner rather than later... i have seen what a non-fused circuit can do when there is a short and it's not pretty. Would hate to see what would happen to you if it shorted while driving.. although i would pay to get it on video.

:lol:
Dave

Posted: Mon Feb 13, 2006 10:54 am
by BlackMale
AndrewT wrote:You can fix a broken marriage with that stuff!
:lol: thats called bondage.

Is this replaceing the Subarus!?!?! :P
Nice 1 Tim if we got our act together we could go 1 day (Di and I use to go a bit).

Posted: Mon Feb 13, 2006 7:42 pm
by tim_81coupe
SuBaRiNo wrote:Good stuff tim.... maybe you should fuse it sooner rather than later... i have seen what a non-fused circuit can do when there is a short and it's not pretty. Would hate to see what would happen to you if it shorted while driving.. although i would pay to get it on video.

:lol:
Dave
I've seen that too... when I dropped a spanner over the battery terminals in my wagon! I'd pay to see it on video too! Speaking of which, I've found a massive jump that I'm going to get my brother to film, back wheel gets at least six feet of air!

And Jaffa, the bike isn't replacing the Subarus, it has been something I've done a bit of for a long time. But admittedly I've been getting right into it lately, and yes my Subaru time could suffer. I'm pretty much out for the next few months as far as Subaru outings are concerned, too much car trouble to get to as well as a lot of big things happening in my life atm.

But there will be a time.

Posted: Mon Feb 13, 2006 8:30 pm
by smoov
tim_81coupe wrote: back wheel gets at least six feet of air!
do i sense a quote here?? :lol:

sweet light too ;)

Posted: Mon Feb 13, 2006 10:58 pm
by tim_81coupe
A quote? You can expect a link to the video within the week. I'll hopefully film it tomorrow.