MY front strut rebuild
Posted: Wed Sep 26, 2007 12:17 pm
Instead of buying new struts for my MY I did the following:
Find a pair of early (pre 1983) struts that don't leak. Some slight dampness around the top is OK, as long as it's not pouring out. A good guide here is how much oil is left inside. These are the ones with a nut on the top where the rod goes into the body of the strut. Check that the bush for the rod is still OK. If you can't feel any sideways movement on full extension it should be OK. Undo the nut and carefully remove the internals. Take care to remember what came out and in what order so that you can reassemble it all again. Give all of the internal parts a good wash and remove any gunk, then dry them thorouhgly. Perform the next few steps with the strut held vertically. Insert the inner tube and half fill the strut with Auto trans fluid. Insert the piston rod and push it all the way down. Fill to about 50mm from the top with Auto trans fluid. insert the top rod guide and loosely fit the o'ring and nut. Draw the rod out to maximum stroke and tighten the top nut. Now you just have to reassemble the spring etc. and fit it to the car. I' have so far done about 30,000km on a pair I did and they are still performing like new and don't leak.
Find a pair of early (pre 1983) struts that don't leak. Some slight dampness around the top is OK, as long as it's not pouring out. A good guide here is how much oil is left inside. These are the ones with a nut on the top where the rod goes into the body of the strut. Check that the bush for the rod is still OK. If you can't feel any sideways movement on full extension it should be OK. Undo the nut and carefully remove the internals. Take care to remember what came out and in what order so that you can reassemble it all again. Give all of the internal parts a good wash and remove any gunk, then dry them thorouhgly. Perform the next few steps with the strut held vertically. Insert the inner tube and half fill the strut with Auto trans fluid. Insert the piston rod and push it all the way down. Fill to about 50mm from the top with Auto trans fluid. insert the top rod guide and loosely fit the o'ring and nut. Draw the rod out to maximum stroke and tighten the top nut. Now you just have to reassemble the spring etc. and fit it to the car. I' have so far done about 30,000km on a pair I did and they are still performing like new and don't leak.