Lowering Springs, Struts & Shockers for a Vortex ?

Tips & Tricks to get the most out of your ride ...
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vortexxt
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Lowering Springs, Struts & Shockers for a Vortex ?

Post by vortexxt » Tue Sep 09, 2008 4:06 pm

Howdy all,

Can anyone assist with where to obtain Lowering Springs & front struts for a Vortex (non air suspension)?

I rang KYB and unfortunately they don't do front struts for the Vortex :-(
Pedders said they have a comfort gas model but I wasn't filled with confidence that they were the correct struts.

Regarding lowering springs, I rang King Springs who were very helpful but have nothing off the shelf. They said if I send in a rear and a front spring and can provide specs on the open strut length & working height of the struts they should be able to make something for me. Looks like I might have to do some research

If anyone has been down this road before I'd love some advice

Cheers

Johnny Vortex

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Alex
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Post by Alex » Tue Sep 09, 2008 4:20 pm

get 2wd l-series struts. Theyre exactly the same!

and although i dont recommend it, chop some springs(very illegal and not recommended) or get some custom springs made up. Kings will do it for you.

alex
my07 Outback
my13 Hyundai i45(shhhh)
my02 Gen3 Liberty limited ed.

previously
L-series wagon, LSD, EJ20turbo, 29in tyres, 'wanky wagon'
2000 gen3 outback, lifted, otherwise stock.

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brumbyrunner
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Post by brumbyrunner » Tue Sep 09, 2008 4:37 pm

If you could find a set of coilovers you'd be able to swap springs and change your ride height easily. They were used in RX Turbo rally cars and look lke this. On the left is a std rear.

Image
Settlement Creek Racing

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vortexxt
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Post by vortexxt » Tue Sep 09, 2008 5:14 pm

Cheers for the prompt replies :)

Regarding using L series struts. The KYB site lists the following struts for 2wd Leone's as per below. Can anyone confirm they are the correct ones for my Vortex?

SUBARU LEONE 79-84
(AF1/2, AB1/2/4, AW4) Sedan & Hardtop, 2WD, excl. Height control
Front Strut Part No. 333226

Would be nice if I could find some coil overs as pictured, but don't like my chances :???:

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Fury
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Post by Fury » Fri Jul 03, 2009 7:58 pm

How did you go with this? The std rears are in effect a coilover anyway and can be lowered by reversing the top strut mount ( ie flip top to bottom) I used a monroe gas shock with std vortex rear springs , now I am using a gen III legacy rear coilover with shortened std springs.

Because I am now running multi pot legacy brakes and crosbred 5 lug hubs, 17" wheels etc I also run gen III coilovers on the front, but as you still have the 4 stud pattern, you are stuck with L series. RX's are the same.


I am mostly on a dedicated XT / Vortex site now, as this is more 4x4 stuff now.
Chris :cool:

'88 Vortex AWD turbo with "go hard" attitude -

WRX EJ20G and box , TD05 Turbo and 4.111 running gear.
5 Stud conversion (Crossbred Performance) Multi pot GT Legacy brakes and 17" rims
Plenty of plans... the plans are getting done slowly;).... getting there - NOT! ;)

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subius
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rear struts

Post by subius » Sun Jul 05, 2009 5:26 pm

Hey guys,

i'm currently trying to work this out aswell. In these photos i've installed the 2wd sedan rear kyb struts which is the same part number as listed for the vortex (341214). However, i have discovered there is a catch.

Just because they were for the L sedan does not actually mean they are the lowest standard strut, and they actually have a significantly higher spring seat than standard 4wd wagon struts. At least i think thats what they are from, thats just what was in the car when I got it so not exactly sure.

So it might be worth investigating into which stuts the ones with the lower spring seat actually are, my guess is the 4wd wagon.

Image
brand new L sedan struts with standardish springs

Image

Image
L sedan strut on the left.


cant offer much advice for the front as i'm running ej stuff, but any of the L series struts will fit.

am interested in this strut top trick. How much lower does the rear sit with the strut tops flipped over? Is it simply as easy as just filipping them over or do you need to mod the strut tops at all? I am going to try this see if i can get the back down a bit.

cheers

Sam
89 L wagon: twin carbs, kings, kybs, 2" lift, rear discs, clutch lsd, L awd box, Kumho KL71 27s
85 Vortex: ej20 G, awd, 5 stud, 17's, almost on the road!
88 Bush basher L wagon: Welded rear diff
MY10 GEN5 Outback: white, and completely normal

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Fury
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Post by Fury » Sun Jul 05, 2009 5:55 pm

Just flip it... and it lowers by about 4 cm


Mine at the moment are using ground control GenIII Legacy rear coilovers, with Vortex rear springs ( the 63 mm internal genIII coils - way too hard... go cart hard !!!... are the same size as the Vortex coils - 65mm - but softer ... much softer) and with the 17's I can only see half the tyre - other half is like it's tubbed....


Where are you, Im in QLD this comming week...., leaving tomorrow so if you want to catch up youll need to post tonight or tomorrow morning.



edit ah... Hobart Tas.... wrong direction .. can check email... [email protected], but limited net access for a week or so.
Chris :cool:

'88 Vortex AWD turbo with "go hard" attitude -

WRX EJ20G and box , TD05 Turbo and 4.111 running gear.
5 Stud conversion (Crossbred Performance) Multi pot GT Legacy brakes and 17" rims
Plenty of plans... the plans are getting done slowly;).... getting there - NOT! ;)

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H-top
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Post by H-top » Sun Aug 23, 2009 7:37 pm

How'd you go with lowering mate?
H-Top

rolling in

MY00 GT Foz - Auto, Turbo, Luxury

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Fury
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Post by Fury » Sun Aug 23, 2009 8:18 pm

I know that my rears are now too low, after the angle of rear driveshafts was so acute that the rear skipped - going around a severe corner - on the rear cv's, one hell of a noise and a torn boot later - now needing a replacement as 1 clicks loudly under any load. replacing tomorrow. So DON'T go too low.
Chris :cool:

'88 Vortex AWD turbo with "go hard" attitude -

WRX EJ20G and box , TD05 Turbo and 4.111 running gear.
5 Stud conversion (Crossbred Performance) Multi pot GT Legacy brakes and 17" rims
Plenty of plans... the plans are getting done slowly;).... getting there - NOT! ;)

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H-top
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Post by H-top » Sun Aug 23, 2009 9:08 pm

Got pics of too low?
H-Top

rolling in

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Fury
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Post by Fury » Sun Aug 23, 2009 11:04 pm

I don't have a current pic, but the tyres are inside the guard, you can see the top of the rims (17"s) and about 25mm of the tyre at the top of the rear wheel arch.

The fronts scrape on the top of the wheel arch when turning.

Looks like I will be raising it tomorrow, along with a new rear shaft.



http://i200.photobucket.com/albums/aa16 ... e4fade.jpg
Chris :cool:

'88 Vortex AWD turbo with "go hard" attitude -

WRX EJ20G and box , TD05 Turbo and 4.111 running gear.
5 Stud conversion (Crossbred Performance) Multi pot GT Legacy brakes and 17" rims
Plenty of plans... the plans are getting done slowly;).... getting there - NOT! ;)

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steptoe
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Post by steptoe » Wed Aug 17, 2011 3:50 pm

BUMP a getting angry bump too :(

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discopotato03
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Post by discopotato03 » Thu Aug 18, 2011 1:52 pm

Your calls but Ls and Vorts want to do all sorts of silly things if the ride height is changed much from std . The reason being that the geometry is nothing special out of the box but its designed to work around the std height .
If you want to make the thing handle you have to increase the roll stiffness with higher rate springs and or larger diameter anti roll bars which probably don't exist except for the front , which is a pity because the back bar is more important in a FrWD come 4WD car such as these . BTW I mean higher rate springs with the std ride height not lower .
Also these older girls are NOT designed to cope with larger heavier wheels and its absolutely critical to maintain std or very close to std wheel offsets .
I know its an expensive bitter pill but if I had a Vortex and wanted to spend money on getting it right I'd import the XT6 front and rear bits and then do something with the front arms and rods to get the geometry right . At least you can lengthen those front arms and use 1st gen Lib axle shafts because they are the next longer shaft after XT6 ones .

A .

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Fury
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Post by Fury » Thu Aug 18, 2011 3:17 pm

I am using adjustable WRX Eibach racing coilovers, and a 25mm rear sway bar, with Fulcrum poly bushes, very stiff. Ride height is higher than I had it from the previous post of mine (dated 09), with the rear tyres now at the same height as the arch, the fronts, about 30 mm from the top of the arch.
I am using 17" wrx alloy rims and 45 profile tyres, which are only 2/3s the weight of the originals and approx the same shaft angles as original. I believe that the offset is as close as you'll get without using bog standard rims. ( the larger wheels fill the wheel arch, but the hub is in approx the same position as original)

I was one of the first to use the Crossbred kit, ( using modified front control arms) and have had no problems at all with the front to date and only recently having issues to replace a rear bearing / shaft. Even tyre wear is remarkably good.

It handles like a go cart on rails, but long trips ( on old road surfaces)become tiresome as it is very bumpy. ( I'm old...:( lol)

The XT6 stuff, is not much different to a std L, except for 5 stud hubs but the XT/ Vortex AWD turbo, has a heavier, 25mm sway bar.

If an EJ engine and WRX / Liberty hub setup, ( as mine is) the std front shafts are under compression all the time. Chris Rogers spent a lot of time with Driveline services getting his wagon correctly setup, using fwd carby shafts converted to suit the inner and outer splines of the EJ and XT6 which apparently are pretty close.

I am looking at something similar when mine are redone, hopefully soon.
Chris :cool:

'88 Vortex AWD turbo with "go hard" attitude -

WRX EJ20G and box , TD05 Turbo and 4.111 running gear.
5 Stud conversion (Crossbred Performance) Multi pot GT Legacy brakes and 17" rims
Plenty of plans... the plans are getting done slowly;).... getting there - NOT! ;)

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steptoe
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Post by steptoe » Thu Aug 18, 2011 4:04 pm

:) I bumped a few posts in my storm through the search function didn't I?


RIP.... page torn out

Under re-construction.....


OK, where do I start?

I am attempting to correct a coil conversion done to an 87 Vortex 4WD Turbo. It was fitted with front struts marked "EA82 2WD FI" , which can be either a FWD Vortex or FWD Royale L sedan- who knows!

With these fitted, the FRONT measures, vertically from wheel centre to wheel arch is 380mm, just 5mm lower than NSW RTA spec that I am using as the guide.

The rear end coil/shock assy has also got wrecker markings as "L SERIES 4WD WAGON" and is giving me (theshits) 385mm imstead of the 325mm RTA spec.

THINGS I HAVE IN MIND start
are claims just to fit the rear coils of FWD Vortex coz 4WD Vortex never got rear coils so no same donor about, or to fit rear coils of FWD L Sedan
My 'control' supplier has a different listing for each the Vortex and L sedan rear coils. So not the same spring

Also in mind is the coil conversion from air bags in my 86 4GLTA L Series sedan that happened before I got it. I wanted to lower its rear to similar of a FWD L Sedan so tried FWD springs, mounted to 4WD existing shock, I think, and achieved nothing. The wire section was thinner than those in my sedan, tossed the FWD rear coils a while back.

I now learn Subaru used same shock dimensions across the L's and Vortex in the rear, but cleverly used different spec for the location of the spring seat - seen figures quoted as 130mm, 142mm and 154mm from lower bolt hole centre to spring seats top side.Figure this can giv different ride heights and play with spring science.

Another shock to throw into the discussion is the rears found on 85 4WD wagons that were height adjustable like old motorbike shocks. Th bottom was 140mm with two more ~15mm increments achievable. These were fitted to the Vortex at their lowest setting of 140mm.

I should aslo add/ reinforce that 'heavy duty' is simply a heavier rating by about 20% over genuine, t does not increase or decrease ride height. Raised and lowered trms are used for that.

end

By fitting a shock 140mm and spring directly from above 4GLTA got 10mm drop? in wheel arch height. Difference must be in the spring from 4GLTA - black with yellow paint dab identifier on it.

Hoping with same spring from 4GLTA and 130mm shock, gain another 10mm drop.

Word is you can turn top shock mount bracket upside down, with outer face now facing inside. The gain is 35mm in strut assy length reduction. In order to fit the assy in this fashion has been said need to drill a hole directly above shock through 'that' hole to allow top of shock centre shaft threaded section to pole into boot section. It would pay to seal from dirt and water entering boot.


Further down the tinkering track I consult the 'control' suspension supplier who has internal notation on file specifically for the 4WD Vortex.It was apparently contributed by two branches of their experience.To see it marked not FWD or XT6 instills confidence in me. They list same rear coil spring for both 2WD and 4WD Vortex, fitted with these springs and the 130mm shock to achieve a measure of 475mm from tape hooked on the bottom of 13" rim - to the wheel arch.

I work out that equates to 600mm from floor to wheel arch, 275mm from floor to wheel centre vertically giving perfect 325mm from wheel centre to wheel arch - RTA tech spec - SPOT ON

So, to quote Big Kev - I'm excited!! Finally some real complete information on how to sort this baby!!

I want to do this correctly as feel that if I use same springs I will get same crappy arse in air ride I got when these spares of mine were fitted to my L Sedan, got an extra 40 and 50mm measured at the rear bumper centre at the time. I worked out the difference between the 40 and 50mm was not the spring but the shock coil seat position. Turns out one set was 140mm , the other 150mm

Springs are in warehouse, ordered , arrive after two sleeps. Rather than wait for delivery I go to collect them to find they went on a delivery run anyway. Got them !!

Now, as i go to fit these springs to my selection of shocks with intention to fit, measure up to determine which shocks will get height correct, the new spring is already 40mm odd over the free length of any others and needed compression clamps to get the nuts on the shock top. Immediately feel concerned things are not right, but coil science is not my strong pont, so have to give it al the benefit of the doubt - fitted - I gained 15mm wheel arch height not dropped to desired 600mm from floor at all!! Instead of getting the 475mm from wheel rim lower to wheel arch I got 585mm just 110mm over what was claimed to be achieved with these springs and 130mm shocks on the 4WD Vortex they had fixed.

I was using my 130mm shocks so the lowest available.

(Right now, I really would like to be able to inspect the cars these guys did. If they are 4WD Vortex, sounds like they had FWD mounting points on rear shocks for the bottom bolt , like lower than the highr 4WD shock mountng point, which could explain the 80mm difference I now have. But surely if a 2WD rear was converted to 4WD, the driv shafts would get in the way??)

More benefit of the doubt, maybe I need to use same part number used in the notation, so go along to compare. Not necessary, I have done right thing.

The manager was really good about all this, suggested the standard Leone spring as its free height was same as the compressed coil, some 40mm less than my special Vortex only springs. He got in touch with their R & D fellow who advised the std Leone spring would be worse in this case!!

R & D came up with a suggestion based on close coil diameter (bit bigger than the seat cups) and free height. These are now on order - four more sleeps !!

I will try fitting to shock as best can to trial height - if good the 'eyes' of the coils can be permanently resized to suit the Subaru cups using a hydraulic press

Watch this space!!


The set up in the rear of an L Sedan 4WD differs from that of a 2WD sedan in the rear shock mounting ??

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steptoe
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Post by steptoe » Fri Aug 19, 2011 9:59 pm

Right.

Using 130mm shock with the coil spring from my 4WD sedan.

I don't know if spring is from an RX , FWD or what?

I got a further drop from the 655mm from floor to wheel arch - to 635mm

Now, I am happy with these springs in the L Sedan, should be happy with them in the Vort. To get the 35mm drop to 600mm - that is the reverse the top mount and drill hole above trick.

Then, to find another pair of these springs.....

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steptoe
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Post by steptoe » Fri Aug 19, 2011 10:48 pm

More on the three stage shocks here

http://www.subaclub.com/TechTalk/lifting.htm

Also explains that the difference in fitted compression of the spring due to varying coil seat position changes spring feel. Never eally thought of that .....

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steptoe
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Post by steptoe » Sat Aug 20, 2011 8:29 am

Woke up thinking those L Series FWD sedan rear coils with the thinner wire section I threw out some years back ....tut...tut....

Recalled Disco had some facks and found them.

Essentially all the L Series we got had same coil diameter in rears.
All non wagons including 2WD Vortex and RX Turbo got 159.6 lb springs.
All wagons got 196 lb springs.
Whatever Subaru looking coil fitted to my 4WD sedan, the FWD sedans rear coil wire was thinner cross section.

Small differences in shock outer cylinder length.

Damping force of the shocks measured in lb, expressed as Expansion or Compression

2WD & 4WD non turbo sedans got 176 and 110 - th RX got 309 & 221 - DOUBLE!!

4WD wagons and 2WD Vortex got 221, 110

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steptoe
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Post by steptoe » Sat Aug 20, 2011 8:35 am

discopotato03 wrote:Your calls but Ls and Vorts want to do all sorts of silly things if the ride height is changed much from std .
Trying to get it back to std height. I am sure if I could drive it at the moment it would do all sorts of silly things

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Fury
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Post by Fury » Sat Aug 20, 2011 9:56 am

Excuse me for being ignarant here, but you are trying to achieve the same, original ride height, as close as possible to the FWD ride height and ride characteristics, not the 4WD Vortex, although it is a 4wd, mainly because of design geometry etc?

Standard wasn't that great in either form for handeling... I had a std FWD with std suspension, which was probably better than the std L series vehicles, but still pretty bad in comparison of modern standards. ( the Vortex / XT and the RX Turbo were the closest to same specifications through the range)

I then had my current ride , with full air suspension ( as standard, with full auto control) which was actually pretty good, but sat higher and when pushed hard failed miserably, but was comfortable, smooth and fairly predictable, but as stated, if driven as a sports car was woeful. The air struts were not new and the internal shockies were somewhat worn, body roll was excessive ( height of centre of gravety didn't help, with raised ride height) and on the high setting ( high or low) it gave ground clearance, with virtually no high speed handeling characteristics ( Hi setting was automatically over ridden at 80km for safety)

Are you ever considering using a larger rim than the 13" , as this will make a big difference to your calculations.

There has been over the years, many attempts to get a modified geometry setup by various people. Some of them, with XTs ( Vortex's) and some with XT6s. The XT6, with a heavier engine and 5 stud hubs, was often complained about on the XT forums and altered accordingly, ( I can post thread address here if interested) but I guess I am more interested in why you would go to so much trouble to revert back to original specs ?

Is it just the fact that you are looking for something that works, comfortable, reliable and off the shelf ?
Chris :cool:

'88 Vortex AWD turbo with "go hard" attitude -

WRX EJ20G and box , TD05 Turbo and 4.111 running gear.
5 Stud conversion (Crossbred Performance) Multi pot GT Legacy brakes and 17" rims
Plenty of plans... the plans are getting done slowly;).... getting there - NOT! ;)

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