How Do i test alternator?

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Smokey
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How Do i test alternator?

Post by Smokey » Tue Apr 18, 2006 10:57 pm

Hello,

88 L Series - When driving I have the followig idiot lights slightly lit, and brightly lit when idling: charge, hand brake and one other?

Today while driving home noticed my lights were dull.... ended up having the wife come out w the spare battery to rescue me, bugger!

So how do I test my alternator? What do u think is wrong? Could it just be bad terminals as they look like they could use a clean.

I don't know which unit I have but it has a double belt pully (also has two plugs look like a T, and another round one that says BAT on the unit) and used to work a treat :lol:

Cheers guys.

Smokey

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subanator
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Post by subanator » Tue Apr 18, 2006 11:08 pm

Smokey, you dont mention which model you drive, testing is the same, but differences between early MY's had a remote mounted regulator, and all the rest are integral with the alternator.

I recommend to used a Voltmeter (multimeter). It should be 13.8 - 14V DC with the engine running. If its lower, get the engine to rev above 1000rpm and the excitation sould kick in. The regulator should maintain the voltage as above. Turn the headlights on to pull some load and see if it maintains that voltage also.

Cheers Roger.
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Smokey
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Post by Smokey » Tue Apr 18, 2006 11:13 pm

Hey Roger,

Sorry its an 88 L series Touring Wagon, Smoov's old toy. Where do I test the voltage, at the battery?

Smokey

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BaronVonChickenPants
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Post by BaronVonChickenPants » Wed Apr 19, 2006 12:31 am

I would test at the battery and between the bat connection and the housing on the alternator.

You should get the same reading either way (14ish volts), if not then it's a wiring issue.

Also I have heard of dying alternators still putting out 14 volts but not putting out enough current, turning on high beam, air con and any other concievable load drawing device should give you some indication of this.

Jordan.
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smoov
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Post by smoov » Wed Apr 19, 2006 8:57 am

the alternator is 2 years old.... :?
1998 Subaru Legacy GTB

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Smokey
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Post by Smokey » Wed Apr 19, 2006 1:03 pm

Sweet thanks subanator & BaronVonChickenPants. I'll pick up a multimeter before the WE and see what it doing. As Smoov says its not old so hoping its a bad connection or a ground problem somewhere, could be a loose belt, though they feel prety tight to me but will try to get some more tension on it just to try it. If that doesn't fix it, I'll have to start to trace where the ground issue is.... any ideas on where to start?
Smoov anything u can think that I should look at?

The only odd bit is that during the day w all electrical extra's (radio fans lights etc) switched off, the charge light and the other two dull to almost out at approx 3000RPM, but are quite bright at idle. Sounds like a fan belt I know. But both are connected to the Alternator and are tight.

Smokey.

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dirty skirt
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Post by dirty skirt » Wed Apr 19, 2006 8:04 pm

could be an exciter diode in the alternator or two :(

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Post by Smokey » Wed Apr 19, 2006 9:35 pm

Ok, so this sounds real stupid.... but....

What eaxctly!!! do I connect the multimeter to? Its a Hitachi square plug alt. Two pins in the plastic cover look like they have battery acid on them and maybe a little overheated. And then there is a small rusted uncovered screw/bolt that is connected direct to the battery.

Battery measures approx 11.4V and w the engine running the battery measures approx 11.4V but the battery (+) on the alt and the negative battery terminal read about 9V.....

So it looks like having the alt is drawing power, and the lights on the dash go out when the square plug on the alt is disconnected. Could there be a short the plug???? or is my alt just cactus....

dirty skirt
could be an exciter diode in the alternator or two
Can this be changed easily? I know very little about electronics, bought my 1st multimeter today :roll:

Cheers

Smokey

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Post by BaronVonChickenPants » Wed Apr 19, 2006 10:12 pm

Most likely the "battery acid" is corrosion, my first step would be to clean up all the rust and corrosion, also test the power at the alt with nothing connected.

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subanator
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Post by subanator » Thu Apr 20, 2006 12:21 am

Smokey wrote:Ok, so this sounds real stupid.... but....

What eaxctly!!! do I connect the multimeter to? Its a Hitachi square plug alt. Two pins in the plastic cover look like they have battery acid on them and maybe a little overheated. And then there is a small rusted uncovered screw/bolt that is connected direct to the battery.

Battery measures approx 11.4V and w the engine running the battery measures approx 11.4V but the battery (+) on the alt and the negative battery terminal read about 9V.....

So it looks like having the alt is drawing power, and the lights on the dash go out when the square plug on the alt is disconnected. Could there be a short the plug???? or is my alt just cactus....

dirty skirt
could be an exciter diode in the alternator or two
Can this be changed easily? I know very little about electronics, bought my 1st multimeter today :roll:

Cheers

Smokey
Testing across battery if fine, the test you did alt to batt + is wrong, need to test that again from alt stud to batt neg -

Changing a diode may be beyond most peoples skills, as you usually need to replace the whole rectifier plate, then you need to prove the regulator too, then with it all pulled apart you would change the bearings, and skim the sliprings, new brushes etc, etc.
I ended up buying a reconned one for a lot of dollars compared to getting an old spare one elsewhere.
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Post by Smokey » Thu Apr 20, 2006 10:41 am

Cool, Thanks guys.

I will disconnect all wires from the alt tonight and test to see what its putting out.

Smokey

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Post by Smokey » Thu Apr 20, 2006 10:23 pm

ok, so I have disconneted the Batt nut and wire and the T plug also. So there are no wires leading from the alt. Started the engine and tested Pos to the alt nut and neg to the neg bat terminal. I get a reading of 0.08V at idle and it increases to around 0.80V at around 3000RPM.

So its cactus......bugger

So what sudgestions can u offer me for advice? What options do I have and what approx costs are involved for each option.

From my limited knowlege, I'm more inclined to get a new Bosch unit or another good brand, rather than getting the same thing.

I think I just barely made it home today too.... Batt was reading 7.99V when I got home... close one. Its now in the garage charging :roll:

Cheers.

Smokey

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Post by BaronVonChickenPants » Thu Apr 20, 2006 10:41 pm

Try reading between the bat terminal and the housing of the alternator, I'm not quite sure what the connections are in the T connector but one of could be an earth too.

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Post by majordad » Thu Apr 20, 2006 10:59 pm

hey smoke, its majjjord here


As you know in other thread I have probs too.

It is normal for the charge light to go OUT when you unplug the plug on back of alternator, and you will also get no joy unplugging the plugs and trying to measure output!


the reason is this:

the charge light on your dash is wired in series with ignition switch, and the reglator /field coil(s) inside the alternator (explained later). via the 2 pin plug ( f terminal only though, the other wire is wired straight to the batter for the regulator's reference)

In addition to this, and internal to the alternator case, part of the alternator OUTPUT is tapped into this circuirt through whats known as trio diodes, or exciter diodes - at a point between the plug on the back, and the field coil/reg, allowing it to supply its own field current when up and running..

Therefore - field coil current can only come from 2 places:

1: via the ign switch, through the charge lamp. (when the motor is OFF)

2: from the alternator itself (excitor /trio diodes) . when the motor is RUNNING, and alternator working A OK.

The purpose of the field coil is essentially to provide a source of magnetism to allow the alternator to operate .. as it has NO fixed magnets inside , it relies on this curent at all times , FYI the spinning rotor contains the field coil.. actual output current comes from the coils all round the outside that you can see through the casing.

This field coil's current is varied in response to load and engine speed by the REGULATOR, to maintain 14volts output at all times.. being only a small current, this method is much much easier and smarter than regulating the very large output current.

So, to explain the the operation a bit heres 2 scenarios:

When the car is off, but ign is on, the alternator has 0 output, therefore the only source of field current to get things rolling is from the ignition switch @ 12v via the lamp (hence it's lit!)

OK, so you start the motor, the alternator is spinning, and the alternator output is at a healthy 14 volts - now the alternator is supplying it's own field current.. hence no current flows through the lamp, as it is a path of highest resistance..(thanks to the lamp being a lousy conductor).

hope that kind of made sense.


Now, for your case, with the lamp dimming off as you rev, what I'd say is happening, is the alternator output is struggling at low RPM.. most of the current flow through the field coil is therefore being provided by the charge lamp still.. when it should be provided by the healthy alternator output.

As you rev it, output is increasing to over 12Volts, and the lamp goes off.

Essentially, the alt is stuffed.. be it a dud diode or 2 as mentioned, or a faulty reg, whatever the reason, it's not able to provide your 14v. If you want to test things, try the following:

unplug the 2pin plug, and check there is battery voltage showing between the N terminal and ground.. as this wire should be connected straight to the battery, via a fuse.

next check, that with ign on - approx 12v (may be a bit lower) shows between the F wire and ground.

if that is ok, everything SHOULD work if the Alt is OK..


however the problem I'm personally having is, after 3 alternators, I STILL have a bright as day charge lamp, and no output from alternator. even after checking not only the above, but confirming that current Is passing through the F terminal on the back..

I'm stumped.

anyway this thead is for your prob ;)

cheers
Jimmy

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Post by fredsub » Thu Apr 20, 2006 11:17 pm

Smokey wrote:... So there are no wires leading from the alt. Started the engine and tested Pos to the alt nut and neg to the neg bat terminal. I get a reading of 0.08V at idle and it increases to around 0.80V at around 3000RPM.

So its cactus......bugger
with all wires disconnected I shouldn't expect any output whatever, the 0.08V is maybe because of some residual magnetism in the rotating parts.

The field (stator) winding requires a current flowing thru it ( to generate a magnetic field) before the alternator produces any output. In fact the regulator control the field winding because it only needs (i'm guessing here) about max 5amps to control an output that goes to 60amps.

what you need to do is run down the battery a bit (probably already is) all lights on - as much load as possible, at idle even a good alt isn't expected to generate the required current to keep up, then run the engine faster, lights should brighten (voltage increase) showing alt is working.
volts should increase to 12.5V at least almost immediately, and should get to 13-14volts after maybe 10minutes depending on how discharged the battery got.

Anyway sounds like it is generating some output...my bet is on exciter diodes/rectifier or bushes. Manual shows these as separate internal components so presumably easily replacable...but I haven't needed to do one yet myself.

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Post by Fury » Fri Apr 21, 2006 8:24 am

It is my understanding, that if you spin an alternator , without any charging circuit (wire and return earth to a battery) that you will stuff the alternator ( I did similar testing without a battery, and got hardly any output) reconnected the battery , GOT output, but hardly any amperage. Burnt out the diodes.

The dimming of the exiter circuit (dash light), is usually caused by lack of voltage ( great explination by majordad ) as the 12v circuit trips the electro magnet circuit in the 14v alternator. Once started, if the charging circuit is "charging" with designed Voltage / amperage, light goes off above 12 v. The alternator will not however charge into thin air, as the amperage has no where to go - hense it will overload the diods ( to my limited understanding) and blow them quite quickly ( 1 big rev can do it )

Please feel free anyone to correct my "limited understanding" :) but this is how I blew up 3 or 4 alternators , untill I was edu ma cated

If the charge system fell below 12 v, or the exiter circuit resistance was changed due to conditions, this is what can cause the problem to occur in the first place. ( ie driving with driving liights , wet weather, stereo etc) is what did mine about 12 years ago. Started the car, Circuit fell below 12 v and blew the diodes. :cry:
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Post by fredsub » Fri Apr 21, 2006 9:06 am

If you disconnect whilst the alternator is rotating, the voltage output will quickly increase to infinity (lol, maybe 100V) and the diodes break down - only takes a few rotations to do that! the current has no where to go and there is a voltage spike.

Shouldn't expect there be a problem if its all disconnected to start with, as there is no current in the stator for a magnetic field to produce any volts at all - but I havn't tried it myself - I'm only saying that in a theoretical sense.
maybe there is enough residual magnetism to cause damage? don't know!

If connected, do not rotate without ALL 3 wires connected.

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Post by Smokey » Fri Apr 21, 2006 10:13 am

So it looks like my Alt is cactus. Not sure where or at what stage it died... Was playing up and not charging property but its dead one way or another.

Thanks Guys for all the info. That will proove very usefull later on for others w alt problems.

So now I need to visit an Auto electrician and see what my options are. Smoov says that the alt was brand new approx 2 years ago. So I may have another electrical problem that was cauing a short that screwed my alt.....

What have you all done re replacement alt's?

Smokey

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Post by BaronVonChickenPants » Fri Apr 21, 2006 12:57 pm

I have a pile of MY ones, if I can find a reasonable one and if they fit the L series you can have it for the cost of postage.

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Post by subanator » Sat Apr 22, 2006 12:33 am

Smokey wrote:What have you all done re replacement alt's?
Smokey
I stupidly stuffed in a new reconditioned one (quite expensive), so I could get it running before Easter. Had I waited, I would have got one off another board member locally. Check out your options, post in the wanted section and what state you are in. Good luck.
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