welding diff pros/cons
welding diff pros/cons
hi all
i have a 90 l-series wagon, im looking to weld the diff...i use the car as a daily driver, and am wondering whether people would recommend getting it welded or not!??
cheers
Alex
i have a 90 l-series wagon, im looking to weld the diff...i use the car as a daily driver, and am wondering whether people would recommend getting it welded or not!??
cheers
Alex
my07 Outback
my13 Hyundai i45(shhhh)
my02 Gen3 Liberty limited ed.
previously
L-series wagon, LSD, EJ20turbo, 29in tyres, 'wanky wagon'
2000 gen3 outback, lifted, otherwise stock.
my13 Hyundai i45(shhhh)
my02 Gen3 Liberty limited ed.
previously
L-series wagon, LSD, EJ20turbo, 29in tyres, 'wanky wagon'
2000 gen3 outback, lifted, otherwise stock.
lmao, i drive the leone everyday with one in it. just isnt the best in car parks and the wet 

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VER7 STI (FOR SALE) & RIP EJ22 AWD LEONE
PIX @ www.webshots.com/user/4muff
I hate to advocate drugs, alcohol, violence, or insanity to anyone, but they've always worked for me.
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http://www.brainyquote.com/quotes/quote ... 02861.htmlI hate to advocate drugs, alcohol, violence, or insanity to anyone, but they've always worked for me.
Hunter S. Thompson
Best way is to pop one of the rear axels out and drive it on the road with just one. Makes no difference to onroad driving at all cause you are in front wheel drive anyway.
I forget which one it is, but either the left or right one is way easier to remove and reinstall than the other.
Just means you need to spend 5 to 10 minutes putting that axel in just before you hit the dirt, but the rewards should outweigh this!
Couple key points....
- A welded diff won't wear out like an LSD will (it will always be locked solid)
- It's WAY cheaper than an LSD
- It provides you with constant drive to both rear wheels no matter what. LSD's slip at a certain point and let's face it - all the old RX LSD's won't be very tight these days and having one re-faced isn't too cheap.
Bare in mind if you have the rear end airborne with the engine at 6000rpm then come crashing down and get instant traction then you might snap an axel - ask Vidler about that!!
Oh well axels are cheap as chips anyway.
I forget which one it is, but either the left or right one is way easier to remove and reinstall than the other.
Just means you need to spend 5 to 10 minutes putting that axel in just before you hit the dirt, but the rewards should outweigh this!
Couple key points....
- A welded diff won't wear out like an LSD will (it will always be locked solid)
- It's WAY cheaper than an LSD
- It provides you with constant drive to both rear wheels no matter what. LSD's slip at a certain point and let's face it - all the old RX LSD's won't be very tight these days and having one re-faced isn't too cheap.
Bare in mind if you have the rear end airborne with the engine at 6000rpm then come crashing down and get instant traction then you might snap an axel - ask Vidler about that!!
Oh well axels are cheap as chips anyway.
EZ30 L series - Monsterwagon
https://www.ausubaru.com.au/viewtopic.php?f=71&t=26163
https://www.ausubaru.com.au/viewtopic.php?f=71&t=26163
just call me skippy 

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VER7 STI (FOR SALE) & RIP EJ22 AWD LEONE
PIX @ www.webshots.com/user/4muff
I hate to advocate drugs, alcohol, violence, or insanity to anyone, but they've always worked for me.
Hunter S. Thompson
http://www.brainyquote.com/quotes/quote ... 02861.htmlI hate to advocate drugs, alcohol, violence, or insanity to anyone, but they've always worked for me.
Hunter S. Thompson
Stupid Idea?
I am also considering this option in future but not too keen on having to completely remove the axle........particularly middle of winter at the end of a muddy trip!.
Anyhow if i do it I was thinking of fabricating a bracket mounted on the diff that has a short axle stub on a bearing so you just swap the diff end from diff to dummy stub and vise versa??? (is it correct you need to shorten the diff stub slightly)
Just don't like the idea of what would happen if it broke away on the open road, perhaps an additional strap/loop that would restrict it from flogging around if it did come off the dummy stub....i read ages ago of straps under tailshafts of some rear wheel drive rally cars, similar principle i suppose?
Anyhow if i do it I was thinking of fabricating a bracket mounted on the diff that has a short axle stub on a bearing so you just swap the diff end from diff to dummy stub and vise versa??? (is it correct you need to shorten the diff stub slightly)
Just don't like the idea of what would happen if it broke away on the open road, perhaps an additional strap/loop that would restrict it from flogging around if it did come off the dummy stub....i read ages ago of straps under tailshafts of some rear wheel drive rally cars, similar principle i suppose?
ok... i know i have an LSD so i don't to sound biased at all but i will tell u what i think.
Pros
- Unbeatable offroad
- Cheap
Cons
- You will be putting the rear under a lot more strain. You can brake studs and axles very easily.
- You need to jack up the car and lie in the dirt to install the axle.
- Driving it on the road with the axle in is a real bad idea... not good for any of your running gear.
- Easier to roll your car (watch the footage i have of the subi sedan rolling) I belive without a welded diff it wouldn't have.
Having said this however... if i did not find an LSD diff I would have welded it but i would still be looking for an LSD. I like the convenience of being able to put it in 4wd with the leaver and nothing else.
If your don't mind removing your rear axle and u want to save money then definately go the welded diff.
Dave
Pros
- Unbeatable offroad
- Cheap
Cons
- You will be putting the rear under a lot more strain. You can brake studs and axles very easily.
- You need to jack up the car and lie in the dirt to install the axle.
- Driving it on the road with the axle in is a real bad idea... not good for any of your running gear.
- Easier to roll your car (watch the footage i have of the subi sedan rolling) I belive without a welded diff it wouldn't have.
Having said this however... if i did not find an LSD diff I would have welded it but i would still be looking for an LSD. I like the convenience of being able to put it in 4wd with the leaver and nothing else.
If your don't mind removing your rear axle and u want to save money then definately go the welded diff.
Dave
EJ conversion wiring harness cut downs available. Please PM or email ([email protected]) for details.
Dunno anything about welding diffs, but I do know that Detroit Dominator clutch type LSD's are still available brand new. They're around the $1000 mark and while I can't afford one myself, I'm happy to share the info:
Locked Drive Systems Pty Limited
5 Peel Street, Granville, NSW, 2142, Australia
Phone: 02 9897 7912
Fax: 02 9897 7913
E-mail: [email protected]
Website: http://locked-drive.com.au/dominator.htm

Locked Drive Systems Pty Limited
5 Peel Street, Granville, NSW, 2142, Australia
Phone: 02 9897 7912
Fax: 02 9897 7913
E-mail: [email protected]
Website: http://locked-drive.com.au/dominator.htm

1999 Outback (some mods)
1989 Brumby (more mods)

Subaru - Symmetrical All-Wheel Drive
1989 Brumby (more mods)

Subaru - Symmetrical All-Wheel Drive
the point about the LSD's wearing is valid though, when i first had mine it would skip in car parks and could drive with the other wheel completely in the air, now i have to give it alot of revs to do that.
I havent looked into getting it rebuilt yet though. I've changed the oil a few times and that helps.. but it is great fun to use on the road in the wet and it slips enough not to bind up to bad.
I havent looked into getting it rebuilt yet though. I've changed the oil a few times and that helps.. but it is great fun to use on the road in the wet and it slips enough not to bind up to bad.

And they make these to suit the old school Subarus??
Dave
Dave
EJ conversion wiring harness cut downs available. Please PM or email ([email protected]) for details.
I was refering to Jacks post. Yeah i have done that too Seagull... relatively easy job.
Dave
Dave
EJ conversion wiring harness cut downs available. Please PM or email ([email protected]) for details.
Last year when I phoned Locked Drive Systems, I spoke to fella called Claus. He said to me that these LSD's were for the older type Subarus (before C clip axles).SuBaRiNo wrote:And they make these to suit the old school Subarus??
Dave
I also asked Claus about detroit lockers and the story he told me was that 500 lockers were built for Australia some years ago, and when they were sold no more were manufactured.
If you're lucky you might come across a wrecked subie with a locker fitted, but it's a very slim chance. Yarney and I stumbled across a lifted MY a few weeks ago in a wrecking yard and we spun the rear hubs hoping for evidence of either a locker or LSD, but the rear diff was open.
Jack
1999 Outback (some mods)
1989 Brumby (more mods)

Subaru - Symmetrical All-Wheel Drive
1989 Brumby (more mods)

Subaru - Symmetrical All-Wheel Drive
- Suby Wan Kenobi
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Basically if you weld the diff and leave the axles in place while tarmac driving you will end up snapping drive shafts or stub axles on the diff. Go buy yourself a cheap picnic rug and remove one side drive shaft when not in use put the shaft in a plastic bag and then wrap in in the banket store it in the rear under compartment and when the need arises you have something to lay on when you instal your shaft for offroad use. That wont stop you from breaking things as offroad you can still snap an axle or stub easy enough.
See Stinkys hill climb vid
See Stinkys hill climb vid
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The long road ahead
The long road ahead
- subarursliberty
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